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Automatic Web Tension Controller

OMSHAM Automatic Tension Controller is, closed loop controller, used in combination with OMSHAM Load Cells and OMSHAM Particle Brakes and Clutches.

The main functions of the Auto Tension Controller are described below

bullet Provides Excitation to the load cell and receives the differential signal from the load cell

bullet Preamplifier circuit, accepts the differential signal from the load cell and converts it into suitable analog voltage which will be used as tension/load feedback for further processing

bullet A comparator compares set tension signal and actual tension signal received from load cell feedback and generates error signal.

bullet Error signal is amplified with site settable gain

bullet Error signal is integrated further by a integrator block. Integration time can be settable at site

bullet The amplified and integrated error signal is fed to the DC Power amplifier

bullet Interface block with proximity switch for speed feedback, for change over from Manual operation to Auto operation. The changeover can also be triggered, by external 0-10V DC signal

bullet 0-20V, 4.5 Amps Max, DC power amplifier, provides excitation current to the Powder Brake/Clutch


The Auto Tension Controller compares the set tension with actual tension and provides excitation to the Powder Brake or Clutch so, that required web tension is maintained.

The Auto Tension controller is supplied in a wall mounting type, steel fabricated, powder coated control cabinet. It works on 230V , 50Hz, single phase AC supply.

Following Operators controls and indications are provided on the front panel

bullet Digital Tension Indication

bullet Digital Excitation Indication

bullet Manual Tension Setting Potentiometer

bullet Auto Tension Setting Potentiometer

bullet Auto/Man changeover switch

bullet Power ON/OFF switch with indicator

Application :

This controller is used for following application, in various machines such as Slitting Machine, Rotogravure Printing Machine, Coating and Laminating Machines, Web inspection machines, Doctoring Machines, etc. for processing Paper and Paper Boards, Polyester and other plastic materials, Aluminium Foil etc.

  1. Unwind Web Tension Control

  2. Rewind Web Tension Control

  3. Infeed Web Tension Control

  4. Outfeed Web Tension Control

  5. Other applications where closed loop PI control system based on the load cell feedback is required, such as system controlled by the induction motor or pneumatic brakes/clutches.


Products:

bullet Load cells

bullet Load for cells-Servo press

Tension controllers

bullet Powder Brakes and Clutches

bullet Automatic Tension Controller

bullet Manual Tension Controller

Dynamometer

bullet Powder Dynamometer


Special Purpose Machine

bullet Roll Down Machine



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